MK Diamond Products MK-101 PRO24 Manuale del Proprietario

02.2015MK-101 Pro24MK-101 PRO24 TILE SAWOWNER’S MANUAL PARTS LIST &OPERATING INSTRUCTIONSwww.mkdiamond.comCaution: Read all safety and operating i

10MK-101 Pro24 DE SÉCURITÉON(())ON(())ON(())Tous les visiteurs et

11MK-101 Pro24 DE SÉCURITÉVoir les accessoires recommandés dans le

12MK-101 Pro24 DE SÉCURITÉAvant d'utiliser un outil électriqu

13MK-101 Pro24 DE SÉCURITÉAVERTISSEMENT SUR LA POUSSIÈRE DE SILICE

14MK-101 Pro24 DE SÉCURITÉAVERTISSEMENTAVERTISSEMENTPour réduire l

15MK-101 Pro24 SAFETYWARNINGWARNINGTo reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault Circuit Interrup

16MK-101 Pro24 SAFETYWARNINGIn order to prevent electrical shock and injury, the following electrical safety precautions and symbols should be foll

17MK-101 Pro24 SAFETYTo avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one side of a wall mounted

18MK-101 Pro24 SAFETYWARNINGUse of undersized extension cords result in low voltage to the motor that can result in motor burnout and premature fai

19MK-101 Pro24 SAFETYSafety labels contain important safety information. Please read the information contained on each safety label. These labels a

2INTRODUCTION Congratulations on your purchase of a MK-101 Pro24 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond ta

20Voltage 120v 240vOverall Amperage 13a 9aFrequency 60Hz 50HzBlade RPM 3450 3450Horse Power 1-1/2 hp 1-1/2 hpWeight 130lbs 130lbsBlade Capacity 10&quo

21MK-101 Pro24 CONTENTSCONTENTSMK-101 Frameand Water BasinMK-101Cutting HeadDiamond Blade AdjustableCutting GuideElectric Water Pump45° MiterCoolin

22UNIVERSAL STANDCAUTIONTRANSPORTThe MK-101 is designed with a rigid frame and removable Cutting Head. Two people are required to transport the MK-101

23ASSEMBLY (A) Align Cutting Head rear Pivot Hole to the Post Pivot Shaft and slide onto shaft. (B) Ensure Cutting Head Stop is in upward position.

24Shaft Lock Pushbutton (A)Position Movable Cutting Tableto the front of the saw andraise the Blade Guard by loosening the wingnut.(B)Locate the Sha

25(A)Place the Adjustable CuttingGuide onto the Movable CuttingTable Ruler/Stop and tightenthe retaining thumbscrew.(A)Install the retaining thumbscre

26(A)Ensure the ON/OFF Switchis in the OFF position.(B)Verify the Movable Cutting Table moves freely.(C)Inspect the Diamond Blade fordamage – verify t

27MK-101 Pro24 SETUPThe Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.This is the preferred method of

28VOLTAGE: 120vCYCLE: 60hzPHASE: 1-phase(A)Ensure the ON/OFF Switchis in the OFF position.(B)Plug MK-101 into the GFCI.(C)Plug the GFCI into thepower

29(A)Loosen Cutting HeadAdjusting Knob.(B)Set cutting depth approximately1/4 to 1/2 inch below the surface of the Movable Cutting Table.(C)Tighten t

3TABLE OF CONTENTS Page SAFETY Safety Messages 4 Damage Prevention Message 4 General Safety Precautions 4-7 California Proposition 65 Message 8Ca

30(A)Remove the Adjustable Cutting Guide.(B)Position the Dual 45º Flat Angle Guide and tighten theretaining thumbscrew.(D)Verify proper cooling ow o

31(A)Position the 45º Bullnose Miter Guide and tighten theretaining thumbscrew.(B)Position the tile on the 45º Bullnose Miter Guide and theRuler/Stop.

32(A)Place the 90º Protractor onthe Ruler/Stop.(B)Set the desired angle and tighten the thumbscrew.(C)Position the 90º Protractorand tighten theretain

33NOTE: For larger tiles and maximum cutting length, the cutting head should be in the front pivot hole.(A)Ensure the ON/OFF Switchis in the OFF posi

34Hold the Post when removing the Retaining Bolts. (A)Ensure the ON/OFF Switchis in the OFF position. Un-plug the GFCI from the power source.(B)Remov

35(A)Clean the Water Pumpsuction of all debris.(B)Place the Water PumpIn an external container.(C)Run the MK-101 until clearwater is seen at the blade

36(A)Check and adjust V-belttension following rst 48 hours of operation (See V-belt Inspection).(A)Lubricate the Guide Bar.(B)Lubricate the RollerWhe

37The following maintenance should be performed Monthly.(A)Remove the Diamond Blade.(B)Lubricate the Outer Flangeand Retaining-nut.(C)Lubricate the Ar

38(J)Lubricate the Cutting HeadAdjustment Knob.(K)Lubricate the Cutting HeadAdjustment Knob retaining holes.(L)Lubricate the Cutting HeadPivot Shaft.(

39DIAMOND BLADE CHANGE-OUTMK-101 Pro24 MAINTENANCE(A)Locate the Shaft Lock push-button on the underside of the Cutting Head.(B)Remove Retaining Nut

4MK-101 Pro24 SAFETYRead and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in

40NOTE: 1. When a new belt is installed, it should be inspected and re-tensioned after the rst forty-eight (48) hours of operation.(A)Remove the Dia

41(J)Remove the belt.(K)Install the new belt.(L)Verify the V-belt is seated in thegrooves of both pulleys.(M)Tighten the Motor AdjustmentStrap to remo

42(A)Check for Smoothnessor “Glazing” (Dress bladeif needed).(B)Check for proper blade rotation.(C)Ensure the Blade Coreis not bent.(D)Verify the blad

43(A)Verify the cooling owAdjusting Clamp is open. If ow exists, go to Step B.(B)Remove the Cooling TransferTube from the Blade Guard inlet. Go to S

44(A)Allow the motor to cool anddepress motor OverloadReset Switch. If motor does not start, go to Step B.MK-101 Pro24 TROUBLESHOOTINGBLADE STOPS T

45NOTE: If alignment problems are the result of a warped blade, a bent frame or bent support arm, or, if alignment is off by more than 1/8-inch, con

46The Horizontal alignment will ensure that straight cuts (or Rip Cuts) are made. (A)Position Cutting Headto normal Cut Depth.(B)Move Guide Bar unti

4790º-alignment verication ensures the blade cuts tile straight up and down and not at an angle. The Diamond blade must be removed and reinstalled wh

48MK-101 Pro24 EXPLODED VIEW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 MK-101 Pro24

49ITEM DESCRIPTION PART # QTY 1 FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 12 HOSE, VINYL 1/4 X 3/8 (6.0’) 132951 13 CASTING, ACC DUAL FLAT - CO

5MK-101 Pro24 SAFETYON(())ON(())ON(())All visitors and children should be kept a safe distance from work area. Maintain a safe operating distance to

50ITEM DESCRIPTION PART # QTY 1 WASHER, LOC, SPLIT, 3.8 150925 22 SCREW, SET, SOC, CUPT, 3.8 - 16 X 1/2 153710 13 SHAFT, 12.88 PIVTO 155530 14 PLA

51ITEM DESCRIPTION PART # QTY 1 CASTING, 101/990 LNR BRG MT - COM 135855 12 SCREW, HEX HD, 5/16 - 18 X 1 151743 43 WASHER, LOCK, SPLIT, 5/16 15174

52ITEM DESCRIPTION PART # QTY 1 WHEEL, ROLLER TSAW 151799 12 NUT, HEX, 1/4 - 20 151893 13 SCREW, HEX HEAD 1/4 - 20 X 1 - 1/2 151914 14 WASHER, FLA

53ITEM DESCRIPTION Part # Qty 1 KEY, 3/16 SQ X 1 -1/8 150344 12 WASHER, FLAT, SAE, 1/4 151915 63 SCREW, HEX HD, 1/4 - 20 X 3/4 152370 54 ASSY, BLADE

54Assy, Sub Cutting Head 101Part# 158191MK-101 Pro24 EXPLODED VIEW & PARTS LIST 1 2 3 4 22 5 7 8 9 21 10 11 12 13 14 15 16 17

55ITEM DESCRIPTION Part # Qty 1 TERMINAL, 16 - 14 AWG X #10 RING 154540 12 ASSY, SWITCH BOX, 30AMP, LTF11 161101 13 MTR, 1-1/2HP, 115V, SBOX, GRN 16

56ITEM DESCRIPTION Part # Qty 1 WASHER, #10 SAE FLAT 154369 12 SCREW, PAN HD PHIL 6 - 32 X 5/8 157393 43 WASHER #10, INTERNAL TEETH 158336 24 BUSHIN

57ITEM DESCRIPTION Part # Qty 1 SCREW, 5/16 - 18 X 1/2 SOCKET HEAD SET 152607 32 ELBOW, 1/8 MNPT X 1/4 BARB 90DEG 154652 13 TUBE, WATER 155389 24 CA

58ACCESSORIESITEM NUMBER DESCRIPTION 1. MK-200, 10 x 5/8 Arbor 2. MK-215, 10 x 5/8 Arbor 3. MK-315, 10 x 5/8 Arbor 4. Dua

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6MK-101 Pro24 SAFETYConsult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-sta

60MK-101 Pro24 ORDERING AND RETURN INFORMATIONORDERING INFORMATIONYou may order MK Diamond products through your local MK Diamond distributor or,

61MK-101 Pro24 WARRANTYCONTACT:Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have regarding

MK-101 PRO 24 TILE SAWOWNER’S MANUAL & OPERATING INSTRUCTIONMK Diamond Products, Inc.1315 Storm ParkwayTorrance, CA 90501Toll-Free: (800) 421-583

7MK-101 Pro24 SAFETYBefore using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to de

8MK-101 Pro24 SAFETYSawing, grinding and drilling generate dust. Excessive airborne particles may cause irritation to eyes, skin and respiratory tr

9MK-101 Pro24 DE SÉCURITÉLisez et suivez toutes les consignes de s